Purpose

Components, within a Power Plant, often combine together to form systems. These systems perform various functions to maintain plant parameters within specification. This means that when a component fails, it may manifest itself as a system failure. For example, if a motor in the plant stops running due to a tripped circuit breaker, it may not be that the circuit breaker was at fault. It may be that the pump bearing has seized or that the motor is being asked to work too hard. Because component failure often result in systematic symptoms, sometimes it is necessary to troubleshoot these faults with a multi-disciplined troubleshooting team. That is your task for this exercise.

Instructions

Each troubleshooting team will consist of an Instrumentation & Controls Technician, an Electrician and a Mechanic. Each member of the team will refer to the table below and visit the links that pertain to their own particular discipline. After completing the review, each discipline (I & C, Electrical, Mechanical) will meet as a group to discuss facts gathered from their research. When these discussions are complete, the teams will reform and each individual will explain to the team what was learned. These facts will be important for the final troubleshooting scenario. Upon completion of the explanations, the team will collectively answer the questions on the right and submit their answers. After reviewing their grade, the team will move on to the final troubleshooting exercise.

Maintenance GroupKey ConceptsRelevant Websites

I & C

Level Detectors

Instrumentation Basics

Calibration Principals

Beginner's Guide

CNSC Training

Society of Automation

Electrical Maintenance

Wiring Diagrams

Types of Starter Trips

Troubleshooting Motors

Starter Wiring Wiki

Circuit Breaker Basics

GE Motor Guidelines

Mechanical Maintenance

Troubleshooting Pumps

Troubleshooting Valves

Pump Curves

Pump Guide

Drip Works

GE Motor Guidelines

Troubleshooting Questions

Question 1

Which of these is not an example of direct level measurement?

Differential Pressure Measurement
Capacitance Measurement
Radar Measurement

Question 2

If a differential pressure detector is used as a level detector in an open tank system, which port will be vented to atmosphere?

Low Pressure Port High Pressure Port

Question 3

Which type of errors are corrected by performing a calibration?

Linear and Magnatude Errors.
Zero and Magnatude Errors.
Zero and Span Errors

Question 4

True or False? The phase relationship in a 3 Phase Motor Starter determines the direction of motor rotation

True False

Question 5

A strip is made of two dissimilar metals bonded together is called a ______________.

Mobius Strip
Bimetallic Strip
Overcurrent Strip

Question 6

Which of the following would not cause a motor to run hot?

The motor is overloaded.
The motor voltage is too low.
The motor starting capapcitor is shorted.

Question 7

The capacity at maximum impeller diameter at which the efficiency is highest is called the _______________.

Best Efficiency Point
Motor Perfection Point.
Operating Point.

Question 8

Which of the following is not a likely problem if a valve will not close?

The plunger seat could be damaged or corroded.
Debris between the valve seat and seat washer.
The flow control handle has been turned completely off.

Question 9

If a pump has insufficient ______________ cavitation may result

Outlet Pressure
Net Positive Suction Head.
Internal Flow

Question 10

The magnetic trip of a thermal magnetic circuit breaker protects against _________________?

Short Circuits
Thermal Overload Conditions
Longtime Overcurrent Conditions
Check